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Austrian Roller Blind Project

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Austrian Roller Blind Project

Since 2024, Honrock Railway Transportation Equipment Co., Ltd. has leveraged its leading shading technology to deliver 643 sets of train roller blind systems for the flagship high-speed train project operated by Austrian Federal Railways (ÖBB), through direct and indirect cooperation. This contributes to the upgrade of high-end railway cabin environments in China and Europe.

I. Project Background

Line Importance:

The project involves core high-speed trunk lines in Austria and neighboring countries (e.g., Vienna-Salzburg-Munich, Vienna-Graz), serving business commuters and international tourists, with stringent requirements for ride comfort and visual experience.

The new trains aim to set a benchmark for comfort and technological sophistication in European railways.

Vehicle Upgrade Requirements:

ÖBB procured a new generation of flagship high-speed train carriages (including business class, first class, dining cars, and multi-purpose cars), requiring high-performance, aesthetically pleasing, and intelligent shading solutions.

The roller blind systems needed to adapt to the variable Alpine climate (intense UV radiation, low temperatures, strong wind pressure) and the frequent light-dark transitions when entering/exiting tunnels.

Stringent Standards:

Design and manufacturing strictly adhere to EU railway vehicle standards (EN 12663, EN 45545 fire safety, etc.), German Railway Industrial Standards (DIN), and ÖBB's internal specifications.

Requirements included ultra-high reliability, extremely low noise, excellent light-blocking/privacy performance, and seamless integration into the carriage interior design.

II. Pain Point Analysis & Solutions

Performance & Reliability Challenges in Complex Conditions

Pain Points:

Frequent raising/lowering and strong wind pressure impacts easily cause deformation, jamming, or fabric slack in traditional roller blind mechanisms.

High-altitude intense UV radiation accelerates fabric fading and embrittlement, affecting aesthetics and lifespan.

Instantaneous light changes when entering/exiting tunnels require fast, smooth, and quiet shading response.

Risk of lubrication failure in mechanical components under freezing conditions.

Solutions:

Enhanced Structure & Materials:

Fabric uses UV-resistant, anti-static, high color-fastness composite material, certified to EN 45545 fire safety.

Roller shafts and guides use high-strength aviation-grade aluminum alloy for strong structural rigidity and deformation resistance.

Precision bearing system + low-temperature specialized lubricating grease, ensuring smooth operation across a wide temperature range of -30°C to +70°C.

Aesthetics & Comfort Requirements in High-End Cabins

Pain Points:

Operational noise affects cabin tranquility.

Insufficient fabric flatness and edge sealing cause light leakage, impacting rest.

Appearance design needs high integration with modern train interior styles.

Solutions:

Ultimate Quietness & Precision Craftsmanship:

Optimized gear transmission and sliding system ensures operational noise <35 dB(A), significantly below industry standards.

Precision guide design and fabric edge treatment ensure near-zero light leakage when fully closed, enhancing privacy and light-blocking effectiveness.

Customized Aesthetic Integration:

Offers multiple standard fabric colors and guide surface finishes (anodized, sprayed), supporting custom colors and textures to perfectly match ÖBB's specified carriage interior design language.

High system integration results in a clean and sophisticated appearance after installation.

III. Product Delivery Overview

A total of 643 sets of roller blind systems were delivered for this project, applied to:

Passenger side windows and partition windows in Business Class and First Class cars.

Scenic windows in Dining Cars.

Large observation windows in Multi-purpose Cars.

The products have passed ÖBB's rigorous laboratory testing (vibration, impact, temperature cycling, durability) and on-track testing, fully complying with all technical and aesthetic standards.

IV. Project Highlights & Collaboration Value

Deep Customization: System dimensions, control logic, and appearance details optimized based on ÖBB's specific window types, interior styles, and operational procedures.

Meeting Complex Standards: Successfully integrated EU railway vehicle standards (EN), fire safety regulations (EN 45545), and specific customer requirements, passing certification in one go.

Efficient Collaboration & Delivery: Rapid response to design changes, efficient completion of sample production, test validation, and on-time batch delivery of 643 systems, ensuring train production schedules.

Technical Foresight: Integrated manual/automatic dual-mode design, balancing technological sophistication with operational redundancy and reliability to meet high-end train demands.

V. Conclusion

Honrock Railway Transportation Equipment Co., Ltd.'s deep involvement in ÖBB's flagship high-speed train project with 643 roller blind systems demonstrates its full-chain capabilities in high-end rail vehicle interior outfitting, adaptive design for harsh environments, multi-standard integration/certification, and agile delivery. This collaboration marks a significant milestone in Honrock's commitment to the European market. The company will continue to provide global rail transportation users with "zero-defect, full-lifecycle" intelligent shading solutions and exceptional service.